FP Labs News & Updates

Close-up of a row of small plastic lip balm containers on a production line in the Federal Package manufacturing facility, with blurred workers in the background.

What Is a Hot Pour Skincare Formula?

What Is a Hot Pour Skincare Formula? Waterless, water-free or anhydrous beauty refers to skincare and cosmetic products that are formulated without water. Instead of water, they use various butters,...
Close-up of several dropper bottles filled with amber liquid, arranged in rows, with white caps and silver collars.

Beauty Manufacturing Trends: 6 Dimensions of Sustainability

Global Cosmetic Industry

Global Cosmetic Industry Staff

June 3, 2024

Beauty manufacturing is a key component of the industry’s—and indeed individual brands’ and products’—ecological footprint. To minimize or even eliminate these impacts requires complex calculations across many factors.

Learn more at Global Cosmetic Industry magazine.

Assorted white and clear cosmetic containers, including bottles and tubes, displayed in a row on a white surface, representing skincare or cosmetic product packaging.

The Formulation Process Is Broken If It Takes 40 Tries To Get A Product Right

Beauty Independent

Rachel Brown

May 28, 2024

Ideally, how many iterations should it take for a brand to approve a product? If there are additional iterations, what are common problems leading to them, and how can they be addressed? Do you believe the efficiency of the formulation process could be improved?

Top view of a computer generated aloe leaf on top of a cosmetic container over a water background.

The Greenwashing of Skincare

As the demand for clean and natural skincare options has grown over the past several years, "greenwashing" has become an alarm bell for brands working to become more environmentally friendly....
Close up of young woman holding her arms up and showing her armpits.

The Whole-body Revolution

Global Cosmetic Industry

Jeb Gleason-Allured

May 1, 2024

Since December 2023, online searches for “whole body deodorant” have exploded, dwarfing traffic recorded over the last 20 years. Why is that?

What’s Driving Whole-body Deodorant Growth?

“Consumers have returned to regular product use post-pandemic and the importance of multipurpose products is gaining traction in the category,” says Melissa Niebes, CEO of Federal Package.

Automated machinery filling purple containers on a production line.

From Start-up to Scale-Up: Finding Your Forever Manufacturing Partner

BeautyMatter

Kelly Kovack

April 7, 2024

One trend in the beauty value chain has been the consolidation of small manufacturers by private equity firms with visions of building portfolios. Unfortunately, indie beauty brands are often the collateral damage in such transactions because the first step is often mercenary optimization, leaving brands that cannot hit newly established minimum order quantities scrambling for new partners.

Bucking this trend, Federal Package, a preferred contract manufacturer for many leading personal care companies, has doubled down on its manufacturing capabilities with the launch of FP Labs, putting 40 years of experience into building a complete solution for beauty brands of all sizes.

Lotion bottle on water splash background.

Beauty Manufacturing Trend Tracker

Global Cosmetic Industry

Jeb Gleason-Allured

April 1, 2024

New labs, ingredient supply chain trends, expanded turnkey offerings, AI-driven quality assurance for lipsticks and more top our leading beauty manufacturing trends this month.

In an era of rapid technological advancements, market growth and fragmentation, supply chain realignments and consolidation, and more, beauty’s manufacturing space (turnkey, contract manufacturers, white label producers, etc.) has never been more dynamic.

Deodorant containers staged over a bluish background, six are closed and one is open.

What is an MOQ?

Delivering a high-quality, tried-and-tested skincare product takes a lot of work. It’s necessary to not only create a quality product with the look and feel that defines your brand, but...
Mount Rainier with snow-covered peaks, reflected in a calm lake surrounded by dense green forest under a clear blue sky.

Washington State Single Use Plastic Legislation

2023 Single-Use Plastics Law in Washington In 2023, the State of Washington requires brands to register their products so they can track, and charge brands based on their new law....
Deodorant containers moving through the packing process

Natural Deodorant: Federal Package Leads the Way in Organic Manufacturing

It’s no secret that natural products of all kinds are currently in the middle of a huge popularity surge. People are looking for alternatives to potentially controversial items that could...
Woman wearing a sunhat and bathing suit pouring sunscreen into her hand with a blurred beach in the background.

Protecting Your Skin from Sun Damage

Ultraviolet rays streaming from the sun cause skin damage and protection is extremely important. The immediate effect is the pain of sunburn from too much exposure. Beyond that there are...
Periodic table composited over a scene with a scientist in a lab coat holding a pipette.

Microbiology in Cosmetics

Many people do not realize that any cosmetic product that is good for your skin is also a good breeding ground for microorganisms; bacteria and fungus. The reason they are...
Close-up of a woman’s hands with fingers dipping a small amount of the product from her hand.

Lotions vs. Creams

Achieving and maintaining beautiful skin can be confusing when presented with so many choices.  Determining whether you want or need a lotion or a cream can be daunting.  Both have...
Beauty and skin care products staged with white rocks on a white table with a gold background

Private Label Versus White Label in The Beauty Industry

Now couldn’t be a better time to start a business. Beauty brands are popping up left and right, coming out with new products almost weekly. People are finding producers and...
Woman holding a surfboard above her head with sun lotion streaks on her cheeks.

SPF Everything

Global Cosmetic Industry

Jeb Gleason-Allured

March 1, 2024

Consumer usage of sunscreens to prevent cancer grewa 20% in 2023, versus 2021, per Mintel; in fact, 54% of sunscreen users reported more frequent product application compared to 2022. Yet growth in the sunscreen sector is expected to be modest through 2027 “due to the rise of multifunctional personal care products that include SPF,” according to the firm, which added that 57% of surveyed consumers reported daily use of SPF-boosted personal care.

Close-up of a hand holding small multicolored pieces of recycled plastic, with a background covered in similar plastic fragments.

The Era of Recycled Plastic Content in Beauty and Personal Care is Here.

Post-consumer recycled plastic (PCR) is plastic that has been given a new life. It's made from plastic items that consumers have used and thrown away, such as bottles, containers, and...
Graphic with the words Entrepreneur Minds Speak

EPISODE 24: Consumer-driven Skincare Trends with Jeffrey Martin

Podcast: Entrepreneur Minds Speak by Lauren Casgren-Tindall and Natalie Saporova

February 9, 2024

Hey beauty entrepreneurs! Get the inside scoop on consumer-driven skincare trends from industry expert Jeffrey Martin. Make sure your products are aligned with emerging trends and hear Jeffrey's advice for scaling your business to get into larger retailers like Sephora or Ulta. Jeffrey is the Director of Marketing at Federal Package, a manufacturer of skincare products based in Chanhassen, MN.

Pure white cream substance as used in organic cosmetics

The Case For And Against Stock Beauty Formulas

Beauty Independent

Rachel Brown

June 28, 2024

In the beauty industry, there’s been a push toward brands owning custom formulas as they seek to differentiate themselves in a crowded market and appease investors prioritizing intellectual property. Still, a substantial portion of beauty products made and sold use stock and private-label formulas.

To find out more about the persistence, upsides and downsides of stock and private-label formulas, for the latest edition of our ongoing series posing questions relevant to indie beauty, we ask 12 contract manufacturers the e following questions....

Bronze statue of Lady Justice holding scales, blindfolded, symbolizing fairness and impartiality in the legal system.

Laws and Legislation Your Brand Should Know About

Modernization of Cosmetics Regulation Act of 2022 (MoCRA) The Modernization of Cosmetics Regulation Act of 2022 (MoCRA) was signed into law in December 2022. This law provides a major overhaul...
Worker in a Federal Package lab coat loading pink deodorant containers on an assembly line.

Finding The Right Turnkey Contract Manufacturer

A turnkey contract manufacturer can take care of many of the details your brand needs in the creation of a retail-ready product. With so many components and variables that go...
Brunette woman applying deodorant outside

8 Important Things To Discover About Natural Deodorant

The first thing to know is that deodorants and antiperspirants are not one and the same. A deodorant is designed to cover up the smell of sweat while an antiperspirant...
Lip balm shown on a background

How Is Lip Balm Made?

Lip balm is a cosmetic product that is used to moisturize and protect the lips. It is typically made from wax, oil, and other emollients. Common lip balm ingredients can...
Person swimming face up in clear pool of water.

Protect Yourself From the Sun: Tips and Tricks

To avoid sun-damaged skin, covering up with sunscreen is key to protecting your skin during sunny days, but many people don’t bother when the weather is cold or gloomy. This...
Person overseeing lip balm manufacturing

Why Hire a Private Label Skin Care Company?

The demand for customized skincare products has increased exponentially in today's world, and consumers are looking for ways to customize their beauty regime. With the popularity of homemade skincare products,...
Close up of a woman's face who is wearing sunglasses and a sun hat with a smudge of sun lotion on her nose.

Sunscreen Formulation – Your Way

Federal Package’s extensive capabilities allow you to get the sunscreen formula you require, without the hassle.
Deodorant containers moving through the packing process

Natural Deodorant: Federal Package Leads the Way in Manufacturing

Deodorant might not be the first thing you think of when somebody mentions an all-natural product, but all-natural deodorant has found its place on the organic shelf.
Scientist in a lab coat and gloves using a dropper to transfer blue liquid into a beaker in a laboratory setting.

Product Development: From the Lab to the Store Shelf

A tube of lip balm or a container of skin cream may be just a necessity when you grab it off the store shelf, but numerous steps go into the...
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